Legal Status of Firm:Limited Company (Ltd./Pvt.Ltd.)
Annual Turnover:2010-11 Rs. 10 - 25 Crore Approx.
Our consistent business approach, well defined business operations as well as use of latest technology support has helped us to successfully emerge as a leading name in the field of processing and manufacturing of Malt and Barley products. These Barley Malt and Malt Extracts comprise of Liquid malt extract, Powdered malt extract and Baked barley malt and are well acclaimed for their superior purity, hygienic and un-adulterated finish and safe consumption standards.
Here, the involvement of experienced management and their extensive experience and expertise in involved processes also ensure that nothing but the best quality Powdered malt extract, Baked barley malt and Liquid malt extract products are offered by us in the market.
Some of the areas these products find usage in include :
Non- Alcoholic Beer
Malt Based Food Products
Nutritious Health Drinks
Why Imperial Malt?
Shaping and directing endeavors towards bringing desired improvements in our products as per prevalent demands of the industries, we at the same time have also ensured that the end products are in compliance with defined client specifications. Further, our status as authorized manufacturers of 'IP' certified Malt Extract (finding usage in pharmaceuticals companies) also speaks of the high quality standards delivered from our end.
We have been able to successfully set new benchmarks for ourselves in this industry because of the following factors :
Rich industrial experience
Excellent quality range
Stringent quality control management
Experienced and well versed professionals
Ethical business practices
The name 'Imperial Malts Ltd.' represents industry's best manufactures and suppliers of superior quality Barley Malts and Malt Extracts. With the offered range comprising of Powdered malt extract, Liquid malt extract and baked barley malt, the complete range of malt products being offered by us are well acknowledged in the market for their properties like :
Purity in constitution
Functioning as an ISO 9001 :2000 Certified Organization, we are also consistently working towards maintaining the defined qualitative standards in our range of Barley malt and Malt extract that are strictly in compliance with defined industry standards. The team working at our end also ensures that Quality standards offered in the offered range comes as the first priority for them and they take due care of it through stringent quality control management programs. Further, these quality analysts also maintain a strict vigil on involved production procedures so as to ascertain the offered range of malt products match up with the high quality parameters.
The superior quality finish provided by us in the offered range of products can also be seen from the fact that we have gained recognition as authorized manufacturers of 'IP' certified Malt Extract that finds specific usage in pharmaceuticals companies.
Backed with presence of 100% food safety and hygienic conditions, some of the areas we have been successfully serving include :
Malted Milk food manufacturers
Backed by ISO 9001 :2008, ISO 22000 :2005 and Halal Certifications, we have been able to dedicatedly work towards consistently maintaining the involved production standards. These certifications also assure our customers that the qualitative range of barley malt and malt extract made available by us are in compliance with defined industry standards.
Here, we have been certified under following certifications that shows the quality of products we are delivering. These certifications include :
Certificate for Quality Management System
An ISO 22000 Certificates
Quality management System Certificate
Food Safety management system Certificate
Halal Product Certificate
Crisil SME Rating
Our business operations are well backed by sound infrastructure support system that allows us to successfully carry out smooth production activities related to processing of barley malt and malt extracts. For ensuring smooth production operations, the infrastructure facilities comprises :
Modern malt plants
Malt extract plants
Quality testing unit featuring modern laboratory setup
These modern facilities available at our malt plant makes us well equipped to achieve a production capacity of 36,000 TPA. Further, some of the other facilities available at our end that allow us to enhance our ability to achieve quick production include :
For ensuring quality processing standards, we have sourced our malt extract plants from M/s Alfa Laval with technical collaboration of Anhydro A/S, Denmark. These plants have a production capacity of 10,000 TPA and assist us in successfully carrying out extraction process in most befitting manner.
Further, the infrastructure facilities also comprise modern laboratory setup that is well equipped with latest testing facilities and equipment. This allows us to successfully monitor as well as control quality of extracts most effectively. Further, the capacious storage unit housing entire range also allows us to ensure effective retrieval as well as storage of barley and barley malts.
For effectively meeting the export orders in a timely and efficient manner, we also have with us :
In-house container stuffing
Bulk packing facilities
We have with us well defined process for meeting the processing demands of Malt. Here, the incoming grain is first received at moisture levels between 10% and 12%. The load is sampled, inspected as well as tested at intake point and once tipped, grains are cleaned through imported screeners for effectively removing stones, dust, foreign objects and straw. Once dressing and drying processes is complete, the grain is further stored in silo. We process malts using five well defined processes. These include :
Process Malt Extract
Milling, Mashing & Filtration
Process Dry Malt Extract
Process Malt Flour
Process Malt Extract
We have with us well defined stages that help us in easily processing of milling, mashing & filtration based processes. Here, first the whole grain is crushed through hammer mill for producing grist. Then this flour, together with hot water is fed into Mash Conversion Vessel (top) where temperature is carefully controlled for ensuring that starch is converted into sugars which dissolve in water. Further, the mash is then transferred to Meura Mash Filter (opposite) where liquid, called wort is separated from remaining malt husk.
The wort is fed into series of multi-stage stainless steel falling film evaporator to concentrate it into viscous liquid
Evaporation takes place under vacuum so that lower temperatures can be used
This enables full flavor and characteristics of malt extract to be retained
Resultant product is liquid malt extract
This is either packed for dispatch to customer, or fed to drying plants and turned into different types of dried malt extracts
Process Dry Malt Extract
The process for dry malt extract comprises Vacuum Tray Drying where the liquid extract is well spread over different trays to form a batch. Here, the malt is placed in vacuum oven where it is dried into solid brittle cake. Then the cake is granulated through mill for producing free flowing powder. We carry out this process to produce special types of malt extract powder.
Liquid extract is spread over different trays to form a batch
It is placed in vacuum oven where it is dried into solid brittle cake
Cake is then granulated through mill to produce free flowing powder
The process is carried out to produce special types of malt extract powder
Sometimes called DME, Dry Malt Extract contains less than 3% moisture and is properly stored for up to 4 years as per studies
Putting Liquid Malt Extract into slowly moving band that passes through vacuum, making dried Malt Extract
Drying occurs with circulation of hot air through this moving bed of material
Here, the vacuum allows evaporation to happen at lower temperatures and aids extract to puff
Malt Extracts are rich in Vitamin E, Vitamin B, Folic Acid and Minerals
These are essential ingredient for manufacturing of nutritious food that have high value of Vitamins and Proteins
Process Malt Flour
The malt is processed through different types of mills like roller mills and pin mills that have capability to produce different grades of flours. Here, our expertise lies in producing both light and dark flours with the dark flours produced from malt that has been roasted after malting process. Further, the malt flour is further sifted to degrees of refinement.
Malt is processed through flour mill
Different types of mills are used including roller mills and pin mills
Each mills help in producing different grades of flours including both light and dark flours
Dark flours are produced from malt that has been roasted after malting process and are used for flavor, texture improvement as well as appearance enhancement in all areas of food industry (Malt flour is further shifted to degrees of refinement)
Light colored malt flours are made available in varying degrees of alpha amylase, protein and malt flavors